Fireclay & High Alumia Refractory Products
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FIRE CLAY AND HIGH ALUMINA BRICKS
| Product | Al2O3% | Fe2O3% | A.P% | B.D gm/cc | CCS Kg/cm2 | PLC % | PCE(SK) | RUL(Ta)oC | Application Area |
| CC-BS(B) | 36 | 1.70 | 18 | 2.15 | 300 | ±0.30 at 1450oC/2 hrs | 31 | 1450 | Blast Furnace Stack Lining |
| CC-42D | 42 | 1.50 | 16 | 2.25 | 400 | ±0.5 at 1450oC/2 hrs | 33 | 1500 | Blast Furnace Lining |
| CC-45 | 45 | 1.50 | 21 | 2.20 | 350 | ±0.50 at 1500oC/2 hrs | 34 | 1450 | Blast Furnace Lining, Cement Rotary Kiln, Lime Calcination Kiln, Glass Tank Furnace |
| CC-45D | 45 | 1.50 | 16 | 2.30 | 450 | ±0.30 at 1450oC/2 hrs | 34 | 1500 | Blast Furnace Lining, Cement Rotary Kiln, Lime Calcination Kiln, Glass Tank Furnace |
| CC-CB | 50 | 1.30 | 18 | 2.35 | 350 | ±0.30 at 1500oC/2 hrs | 34 | 1530 | Anode baking furnace |
| CC-CHL | 50 | 1.5 | 9 | 2.42 | 700 | - | - | 1550 | Chlorinator |
| CC-55D | 55 | 1.50 | 18 | 2.40 | 500 | ±0.50< at 1450oC/2 hrs | 35 | 1520 | Blast Furnace Lining, Cement Rotary Kiln, Lime Calcination Kiln, Glass Tank Furnace |
| CC-HIAL59 | 59 | 1.20 | 18 | 2.50 | 500 | ±0.50 at 1450oC/2 hrs | 36 | 1600 | BF hot blast main, Glass tank furnace |
| CC-HIAL 50 | 50 | 1.10 | 18 | 2.40 | 400 | ±0.5 at 1450oC/4 hrs | 34 | 1520 | Anode baking furnace |
| CC-AL65-SIC | 65 | 1.50 | 12 | 2.65 | 400 | - | 36 | 1650 | Torpedo Ladel |
| CC 45B | 45 | 3.5 | 22 | 2.25 | 300 | ±1.5 at 1350oC/2 hrs | 33 | 1350 | Cement Plants |
| CC 50B | 50 | 3.5 | 22 | 2.30 | 350 | ±1.5 at 1400oC/2 hrs | 33 | 1370 | Cement Plants |
| CC-60B LF | 60 | 2.50 | 22 | 2.45 | 450 | ±2.0 at 1450oC/2 hrs | 35 | 1420 | - |
| CC-60B | 60 | 3.00 | 22 | 2.40 | 400 | ±2.0 at 1450oC/2 hrs | 34 | 1400 | - |
| CC-62 | 62 | 1.50 | 22 | 2.40 | 350 | ±0.40 at 1500oC/2 hrs | 36 | 1500 | Blast Furnace Stove Checkers, BF lining |
| CC-62D | 62 | 1.20 | 16 | 2.50 | 600 | ±0.20 at 1500oc/2hrs | 36 | 1550 | Blast Furnace Hearth & tuyere |
| CC-HIAL 62 | 62 | 1.2 | 18 | 2.52 | 500 | ±0.3 at 1500oc/2hrs | 36 | 1600 | Blast furnace checkers |
| CC-70 | 70 | 1.5 | 20 | 2.60 | 500 | ±0.3 at 1500oc/2hrs | 36 | 1550 | Rotary kiln Lining |
| CC-Mul-70 | 70 | 0.80 | 20 | 2.50 | 500 | ±0.20 at 1550oc/2hrs | 36 | 1700 | Blast Furnace Hearth & Tap hole, Glass Tank Furnace |
| CC-Mul-70(F) | 70 | 0.5 | 17 | 2.55 | 600 | ±0.20 at 1550oc/2hrs | 36 | 1720 | Blast Furnace Hearth & Tap hole, Glass Tank Furnace |
| CC-70B (LF) | 70 | 2.5 | 20 | 2.60 | 500 | ±3.0 at 1600oc/2hrs | 36 | 1480 | EAF Roof, Ladle |
| CC-70B | 70 | 3.0 | 22 | 2.55 | 450 | ±3.0 at 1450oc/2hrs | 35 | 1440 | EAF Roof |
| CC-80B (LF) | 80 | 2.5 | 20 | 2.70 | 500 | ±3.0 at 1600oc/2hrs | 37 | 1500 | EAF Roof |
| CC-80B | 80 | 3.0 | 22 | 2.70 | 500 | ±3.0 at 1600oc/2hrs | 35 | 1460 | EAF Roof |
| CC-85CBC | 84 | 1.5 | 20 | 2.70 | 700 | ±0.5 at 1500oc/2hrs | 37 | 1580 | Aluminium Melting & Holding Furnace |
| CC-85DG | 85 | 1.5 | 20 | 2.90 | 500 | ±0.5 at 1500oc/2hrs | 37 | 1650 | Torpedo Ladle lining |
| CC-88X | 88 | 2.0 | 18 | 2.85 | 800 | ±0.5 at 1500oc/2hrs | 37 | 1580 | Reheating furnace hearth |
| CC-90XD | 90 | 0.5 | 18 | 2.92 | 600 | ±0.2 at 1500oc/2hrs | 38 | 1700 | Carbon black reactor |
| CC-95 | 95 | 0.5 | 22 | 3.00 | 600 | ±0.2 at 1500oc/2hrs | 38 | 1700 | Secondary Steel making Vessel, chemical, petrochemical & Fertilizer application |
| CC-99C | 99 | 0.1 | 18 | 3.00 | 750 | ±0.3 at 1500oc/2hrs | 38 | 1700 | Secondary Steel making Vessel, chemical, petrochemical & Fertilizer application |
Note : (i) The above data related to pressed bricks Only. However for hand moulding shapes, A.P., B.D. & C.C.S may vary upto 15%
(ii) A.P & CCS values are arithmetic mean of individual results.
(iii) Size tolerance ± 1.5 % or ± 2mm whichever is greater.
FIRE CLAY AND HIGH ALUMINA BRICKS FOR NON-RECOVERY COKE OVEN
|
Products |
Al2O3 % |
Fe2O3 % |
A.P % |
CCS Kg/CM2 |
PLC % |
RUL (Ta) ®C |
PCE (®C) |
|
CC-NRC-(40) |
38.0 |
2.0 |
24 |
250 |
+0.1 -0.5 |
1350 |
1740 |
|
CC-NRC-(50) |
48.0 |
1.5 |
22 |
400 |
+0.1 -0.4 |
1420 |
1750 |
|
CC-NRC-(55) |
55.0 |
1.5 |
22 |
450 |
+0.1 -0.4 (1500®C/2 hrs) |
1470 |
1770 |
|
CC-NRC-(65) |
65.0 |
1.5 |
23 |
500 |
+0.1 -0.4 (1500®C/2 hrs) |
1500 |
1790 |
Grading : 95% min. will pass through maximum grain size indicated.
FIRE CLAY AND HIGH ALUMINA CERAMIC SETTING MORTARS
|
Products |
Setting |
Sintering Temp. (®C) |
Grading (mm) |
Application Temp. (®C) |
Al2O3 % |
Fe2O3 % |
PCE (SK) |
Application Area |
|
CC-HGM |
Ceramic |
1300 |
0-0.5 |
1400 |
33 |
2.5 |
32-33 |
Laying HG Bricks |
|
CC-45M |
Ceramic |
1350 |
0-0.5 |
1450 |
42 |
2.0 |
33 |
Laying 42-45% Alumina Bricks |
|
CC-60M |
Ceramic |
1350 |
0-0.5 |
1500 |
60 |
2.0 |
35 |
Laying 50-60% Alumina Bricks |
|
CC-70M |
Ceramic |
1350 |
0-0.5 |
1550 |
70 |
2.0 |
35 |
Laying 70% Alumina Bricks |
|
CC-mul-70M |
Ceramic |
1400 |
0-0.5 |
1600 |
70 |
1.5 |
36 |
Laying Mullite Bricks |
|
CC-80M |
Ceramic |
1400 |
0-0.5 |
1650 |
80 |
2.5 |
36 |
Laying 80% Alumina Bricks |
|
CC-90M |
Ceramic |
1400 |
0-0.5 |
1700 |
90 |
2.0 |
36 |
Laying 90% Alumina Bricks |
Grading : 95% min. will pass through maximum grain size indicated.
FIRE CLAY AND HIGH ALUMINA CHEMICAL SETTING MORTAR
|
Products |
Setting |
Sintering Temp. (®C) |
Grading (mm) |
Application Temp. (®C) |
Al2O3 % |
Fe2O3 % |
PCE (SK) |
Application Area |
|
CC-set-50 (F) |
Air |
1100 |
0-0.5 |
1550 |
50 |
4 |
32 |
Laying 45-50% alumina bricks |
|
CC-set-50 (N) |
Air |
1100 |
0-1 |
1550 |
50 |
4 |
32 |
Laying 45-50% alumina bricks |
Grading : 95% min. will pass through maximum grain size indicated.
FIRE CLAY AND HIGH ALUMINA PLASTIC MASSES
|
Products |
Setting |
Sintering Temp. (®C) |
Grading (mm) |
Application Temp. (®C) |
Al2O3 % |
Fe2O3 % |
PCE (SK) |
Application Area |
|
CC-plast-50 |
Chemical |
1100 |
0-5 |
1600 |
50 |
1.0 |
35 |
Incinerators for medium & high temperature applicaton with high strength at intermediate temperature |
|
CC-plast-80 |
Chemical |
1100 |
0-5 |
1750 |
80 |
1.5 |
38 |
Steel & Aluminium Furnace |
|
CC-plast-90 |
Chemical |
1100 |
0-5 |
1750 |
88 |
0.5 |
38 |
Silver Melting furnace & Acid regeneration plant |
FIRE CLAY AND HIGH ALUMINA CASTABLES
|
Products |
Al2O3 % |
Fe2O3 % |
B.D gm/cc |
Cold Crushing Strength (Kg/Cm2)
|
PLC % |
PCE (®C) |
Grain Size (mm) |
||
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Dried at110®c/24 hrs |
Fired at 1400®c/3 hrs |
Fired at 1500®c/3 hrs |
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|
Champcast-FH-14 |
40 |
2.5 |
1.9 |
250 |
350 |
- |
±1.5 (1400®C/3h) |
1580 |
0-5 |
|
Champcast-FH-45 |
45 |
4 |
2.1 |
250 |
350 |
- |
±1.0 (1400®C/3h) |
1580 |
0-5 |
|
Champcast-FH-70 |
70 |
5 |
2.5 |
350 |
450 |
- |
±1.0 (1400®C/3h) |
1680 |
0-5 |
|
Champcast-FH-50 |
50 |
1.5 |
2.1 |
350 |
250 |
400 |
±1.0 (1500®C/3h) |
1660 |
0-5 |
|
Champcast-FH-50 PLUS |
50 |
1 |
2.1 |
500 |
350 |
500 |
±1.0 (1500®C/3h) |
1700 |
0-5 |
|
Champcast-FH-60 |
60 |
1 |
2.2 |
350 |
250 |
450 |
±1.5 (1500®C/3h) |
1680 |
0-5 |
|
Champcast-FH-60 PLUS |
60 |
1 |
2.2 |
500 |
350 |
500 |
±1.0 (1500®C/3h) |
1760 |
0-5 |
|
Champcast-FH-70 |
70 |
1.5 |
2.5 |
500 |
300 |
550 |
±1.5 (1500®C/3h) |
1760 |
0-5 |
|
Champcast-FH-80 |
80 |
1.5 |
2.6 |
550 |
300 |
550 |
±1.5 (1500®C/3h) |
1780 |
0-5 |
|
Champcast-FH-90 |
88 |
1.5 |
2.75 |
550 |
300 |
550 |
±1.5 (1500®C/3h) |
1780 |
0-5 |
|
Champcast-FH-90 PLUS |
90 |
1.0 |
2.8 |
600 |
300 |
550 |
±1.5 (1550®C/3h) |
1800 |
0-5 |
Grading : 95% min. will pass through maximum grain size indicated.
@2015 Champion Ceramics 