CASTABLES AND MONOLITHICS PRODUCTS
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High
Purity Dense Castable
1. CONVENTIONAL AND HIGH PURITY DENSE CASTABLES
| Product | Max Grain Size mm |
Al2O3 % mm |
Fe2O3 % Max |
Dry Density g/cc | CCS at 110 deg C /24 hrs |
PCE OC |
PLC % At oC/Hrs Max |
| Champcast-A | 5 | 88 | 0.80 | 2.75 | 600 | 37 | ±1.00 at 1550oC/3 hrs |
| Champcast 90-Spl | 5 | 90 | 0.80 | 2.85 | 800 | 37 | ±1.00 at 1550oC/3 hrs |
| Champcast-K | 5 | 60 | 1.00 | 2.20 | 350 | 31 | ±1.50 at 1550oC/3 hrs |
| Champcast-C | 5 | 50 | 1.30 | 2.10 | 350 | 30 | ±1.00 at 1550oC/3 hrs |
| Champcast-94 | 5 | 94 | 0.30 | 2.80 | 600 | 38 | ±0.50 at 1550oC/3 hrs |
| Champcast-7 | 5 | 96 | 0.30 | 2.80 | 400 | 38 | ±0.80 at 1550oC/3 hrs |
2. MEDIUM PURITY DENSE CASTABLES
| Product | Max Grain Size mm |
Al2O3 % mm |
Fe2O3 % Max |
Dry Density g/cc | CCS at 110 deg C /24 hrs |
PCE OC |
PLC % At oC/Hrs Max |
| ChampCrete-N | 5 | 45 | 4.00 | 2.10 | 250 | 20 | ±1.00 at 1350oC/3 hrs |
| ChampCrete-Spl | 5 | 45 | 4.00 | 2.20 | 400 | 16 | ±1.00 at 1350oC/3 hrs |
| Champcast-K | 20 | 40 | 3.00 | 2.20 | 400 | 16 | ±1.00 at 1350oC/3 hrs |
| ChampCrete-Super | 5 | 70 | 5.00 | 2.50 | 350 | 31 | ±1.00 at 1400oC/3 hrs |
3. FIRE CLAY AND HIGH ALUMINA CASTABLES
| Products | Al2O3% | Fe2O3% | B.D gm/cc | Cold Crushing Strength (Kg/Cm2) | PLC % | PCE (oC) | Grain Size (mm) | ||
| Dried at 110oC /24 hrs | Fired at 1400oC /3 hrs | Fired at 1500oC /3 hrs | |||||||
| Champcast-FH-14 | 40 | 2.5 | 1.9 | 250 | 350 | - | ±1.5 (1400oC/3h) | 1580 | 0-5 |
| Champcast-FH-45 | 45 | 4 | 2.1 | 250 | 350 | - | ±1.0 (1400oC/3h) | 1580 | 0-5 |
| Champcast-FH-70 | 70 | 5 | 2.5 | 350 | 450 | - | ±1.0 (1400oC/3h) | 1680 | 0-5 |
| Champcast-FH-50 | 50 | 1.5 | 2.1 | 350 | 250 | 400 | ±1.0 (1500oC/3h) | 1660 | 0-5 |
| Champcast-FH-50 PLUS | 50 | 1 | 2.1 | 500 | 350 | 500 | ±1.0 (1500oC/3h) | 1700 | 0-5 |
| Champcast-FH-60 | 60 | 1 | 2.2 | 350 | 250 | 450 | ±1.5 (1500oC/3h) | 1680 | 0-5 |
| Champcast-FH-60 PLUS | 60 | 1 | 2.2 | 500 | 350 | 500 | ±1.0 (1500oC/3h) | 1760 | 0-5 |
| Champcast-FH-70 | 70 | 1.5 | 2.5 | 500 | 300 | 550 | ±1.5 (1500oC/3h) | 1760 | 0-5 |
| Champcast-FH-80 | 80 | 1.5 | 2.6 | 550 | 300 | 550 | ±1.5 (1500oC/3h) | 1780 | 0-5 |
| Champcast-FH-90 | 88 | 1.5 | 2.75 | 550 | 300 | 550 | ±1.5 (1500oC/3h) | 1780 | 0-5 |
| Champcast-FH-90 PLUS | 90 | 1.0 | 2.8 | 600 | 300 | 550 | ±1.5 (1550oC/3h) | 1800 | 0-5 |
| Products | Max Grain Size (mm) | Al2O3% | Fe2O3% | Dry Density kg/cc | CCS at 110oC/24 hrs | PCE (oC) | PLC % at oC/ hrs Max |
| Champcast-Insul-4 | 6 | 30 | 11.00 | 550 | 4 | - |
±0.4 800/3 HRS |
| Champcast-Insul-9 | 6 | 30 | 6.00 | 1000 | 15 | 14 |
±0.6 800/3hrs |
| Champcast-Insul-7 | 6 | 30 | 8.50 | 850 | 12 | 12 |
±0.8 800/3hrs |
| Champcast-Insul-11 | 6 | 30 | 3.50 | 1250 | 35 | 14 |
±0.2 1100/3 hrs |
| Champcast-Insul-13 | 6 | 35 | 3.50 | 1450 | 50 | 14 |
±0.2 1100/3 hrs |
| Champcast-Insul-15 | 6 | 35 | 3.20 | 1600 | 90 | 15 |
±0.2 1100/3 hrs |
| Champcast-Insul-11 Li | 6 | 40 | 1.50 | 1250 | 45 | 14 |
±0.2 1100/3 hrs |
| Champcast-Insul-13 Li | 6 | 40 | 1.50 | 1450 | 80 | 15 |
±0.2 1100/3 hrs |
| Champcast-Insul-15 Li | 6 | 40 | 1.50 | 1600 | 130 | 15 |
±0.2 1100/3 hrs |
| Products | Max Grain Size (mm) | Al2O3% | Fe2O3% | Dry Density kg/cc | CCS at 110oC/24 hrs | PCE (oC) | PLC % at oC/ hrs Max |
| Champcast-LC-45 | 6 | 45 | 1.00 | 2.30 | 700 | 32 |
±1.00 1500/3 HRS |
| Champcast-LC-60 | 6 | 60 | 1.50 | 2.60 | 750 | 36 |
±1.00 1500/3 HRS |
| Champcast-LC-70 | 6 | 70 | 1.50 | 2.70 | 750 | 36 |
±1.00 1550/3 HRS |
| Champcast-LC-80 | 6 | 80 | 1.80 | 2.90 | 800 | 37 |
±1.00 1550/3 HRS |
| Champcast-LC-90 | 6 | 90 | 1.00 | 3.00 | 950 | 37 |
±1.00 1550/3 HRS |
| Champcast-LC-95 | 6 | 94 | 0.30 | 3.10 | 1000 | 38 |
±1.00 1550/3 HRS |
6. CASTABLES FOR SPONGE IRON KILN
| Products | B.D gm/cc 110oC /24 hrs |
Cold Crushing Strength (Kg/Cm2) | PLC % 1100oC /3 hrs |
PLC (%) | Grain Size (mm) | |||
| Dried at 110oC /24 hrs | 800oC /3 hrs | Fired at 1100oC /3 hrs | 1400oC /3 hrs | |||||
| Champcast-LC-45 SI | 2.2 | 500 | 600 | 700 | 800 | ±0.3 |
±0.5 1400oC/3 HRS |
(0-5) |
| Champcast-LC-60 SI | 2.3 | 500 | 600 | 700 | 800 | ±0.3 |
±0.5 1400oC/3 HRS |
(0-5) |
| Champcast-LC-62 MSI | 2.3 | 600 | 700 | 800 | 900 | ±0.3 |
±0.5 1400oC/3 HRS |
(0-5) |
| Champcast-LC-70 SI | 2.4 | 600 | 700 | 800 | 900 | ±0.3 |
±0.5 1400oC/3 HRS |
(0-5) |
| Champcast-LC-80 SI | 2.5 | 700 | 800 | 900 | 1000 | ±0.3 |
±0.5 1400oC/3 HRS |
(0-5) |
| Champcast-AH-50 SI | 2.1 | 300 | 200 | 150 | 400 | ±0.5 |
±1.0 1400oC/3 HRS |
(0-5) |
| Champcast-11 SI | 1.25 max | 40 | 30 | 40 | - | ±0.8 |
±1.0 1400oC/3 HRS |
(0-5) |
| Product | Al2O3 % mm | Grading (mm) | Application Area |
| CC-95M | 90 | 0-0.2 | Jointing Mortar for Slide Plate & Nozzle |
| CC-95M | 94 | 0-5 | Ramming mass for Fixing well Block |
Grading : 95% min. will pass through the maximum grain size indicated.
@2015 Champion Ceramics 